Wednesday, April 29, 2015

Evaluating Heat Transfer Films

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How do you determine if one brand of heat transfer film is better than another? Today, most flex films are polyurethane. But not all polyurethane films are the same. In fact, the difference from one brand to another is staggering. Here’s what to look for in comparative shopping:

FLEXIBILITY. All polyurethane stretches more than vinyl. This characteristic is critical, because fabrics stretch.  And the popular performance fabrics, such as DriFit and UnderArmour, stretch significantly more than traditional textiles. In making your selection, test the various brands side by side to see which is more stretchable after the applique is applied to the garment.

SOFTNESS OF HAND. The old heat transfer vinyls were stiff as a board, and just as uncomfortable. Some polyurethane films are nearly as stiff.  Comparing products simply involves touching the applied graphics to decide which film has a softer hand.

CUTTING, WEEDING & HANDLING. Many flex films have a tacky pressure sensitive carrier or backing sheet.  The tacky carrier makes cutting and weeding easier. In testing products, you should rate the films based on cutting and weeding characteristics.  After weeding the films, stack one finished graphic on top of another. Ideally, stacked graphics pull apart easily with no damage.



In evaluating cutting and weeding characteristics, put the candidate products to an extreme test. A design with fine detail will help you rate the performance of the different films.


LAYERING. Some brands of heat transfer films have limitations when heat pressing one color on another. On this matter, you need to ask the suppliers whether you can layer any color on top of another and if there are any problems in layering particular colors. 

ADHESION TO FABRIC.  Testing the adhesion of the film to fabric is one of the most important criteria. After transferring the films, stretch the fabric to the extreme and pick at the edges to determine at what point will the product fail. In evaluating the adhesion of products to various fabrics, keep in mind that special fabrics require special adhesive solutions. For example, some of the new performance fabrics and coated surfaces require heat transfer films with adhesives designed for those specific applications. Your supplier can help you select the right product for the application.

DURABILITY. Polyurethane appliques are durable. They will withstand washing after washing. Unlike vinyl transfers,  polyurethane won’t crack. With proper care,  polyurethane heat transfers  should last the life the garment. The test that I have used in evaluating products is to apply the various candidate films on the same fabric, and after washing the garment multiple times, rate the performance.

NOTE: Buyer beware! PVC heat transfer films are often considerably less expensive than polyurethane films. These films are thicker, less flexible and less durable than polyurethane. After multiple washings, PVC heat transfer graphics tend to become brittle and crack.

ECOLOGICAL REQUIREMENTS. Ask your suppliers whether their heat transfer films have been tested for harmful substances as well as what test standards were used in the evaluation. If you are a shop owner in the United States, you should also find out if the films satisfy CPSIA requirement for lead in children’s articles.

ABOUT SEF: For more than 35 years, SEF has provided the screen printing and garment industries with high quality flex films and flock films. Manufacturing at SEF is totally integrated. The factory formulates, casts and adhesive coats its own polyurethane (PU) films. SEF even manufactures its own flock fibers. With a corporate commitment to a greener environment, all of its film and adhesive formulations are water based. This ensures that no solvents pollute the atmosphere. Its only emission is water vapor. Today, SEF is recognized as a leading producer of heat transfer films for used in the fabrication of heat press appliqués for textile decoration. Its ultra-thin polyurethane films and super soft flock films are easy to plotter cut and digitally print.


FOR TECHNICAL SUPPORT: SEF Americas provides a toll-free technical support service at 844-720-9601. NOTE:  If your call is not answered by a tech support person during normal business hours, 8am to 5pm EST (Eastern Standard Time), please leave a message and we will do our best to return your call within an hour.  Should you need to contact us after business hours, an alternate tech support number is 480-987-8028.  You can also get answers to your technical questions by emailing: techsupport@SEFamericas.com.

About this blog: SEF Americas Heat Transfer Blog is dedicated to providing technical information about flex and flock films for heat pressing appliques to textiles. SEF, a leader in flock materials and polyurethane films, serves the garment, sign and screen print industries. SEF brands include Tatoo, Classicprint, Clearflex, Fiberplus, Metalflex and Reflexcut.

For More Information About SEF Americas:


14476-201 Duval Place West
Jacksonville, FL 32218
904-423-0211 - Phone
904-423-0899 - Fax
844-720-9600 - Toll Free

© 2015 Jim Hingst

Heat Transfer Films: Hot, Warm or Cold Peel

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After you heat press an applique to a garment, how long should you wait before peeling the carrier or the hot mask from the applique?  A number of variables come into play. The answer depends in part on the physical properties of the hot melt adhesive and the type of carrier used on the heat transfer film. Of course, there’s more to it than that.


Each film is a little different from one manufacturer to the next, from one product line to the next.  You should refer to the information that the manufacturer provides. A list of SEF Processing and Application Bulletins is available on this blog.  

In most cases the manufacturer’s guidelines are a good starting point.  For example, you can remove the carrier from most of the SEF polyurethane films, such as FlexCut Sticky and Tatoo, in three to five seconds after heat pressing. VelCut flock films require more cool down time after heat pressing. For the flock appliques, you should wait at least 20 seconds before removing the carrier.   These guidelines work for applications to most garments.

This general rule may not work for every application, though.  How a hot melt adhesive adheres to a fabric can vary from one garment manufacturer to another. Fabrics colored with some dyes, may require modification of your heat press process. The weight of the fabric also affects the rate at which the garment and applique will cool down. Heavier fabric will require more time to cool down than thinner, lighter weight materials. That means you will probably need to wait a little longer before peeling the carrier.

The Role of the Liner or Carrier

The release value of the liner or carrier also plays an important role in determining the optimal peel temperature. Here’s why. When the heat press opens the hot melt adhesive is still in a very liquid. In this liquid state, the adhesive bond to the fabric is very low. As the hot melt adhesive cools, it re-solidifies very quickly and the adhesion builds.

The strength of adhesive bond to the fabric is opposed by the peel adhesion value of the liner. Peel adhesion is the amount of force, measured in grams, required to remove the film from its carrier. Peel adhesion of the liner depends on its physical properties, such as surface finish (glossy or matte), acrylic mass, silicone mass, high release chemical components.

Manufacturers use a variety of release liners with a wide range of release values.  If the release value of the carrier is low, a hot peel is generally possible, immediately after the heat press opens. If the release liner has a medium release value, a warm peel is recommended after three to five seconds after heat pressing.  The higher the peel adhesion value is, the longer you will need to wait before removing the liner or carrier. When the release strength of the liner or carrier is high, a cold peel is recommended, which can take twenty to thirty seconds.

Not all liners perform according in the manner that I just described. Some liners have unusual performance characteristics. For example, in some cases a liner can exhibit very low release strength when it is hot, but the release value can build dramatically as it cools. In this instance, a hot peel is required. Conversely, another liner may  have  very high release strength, when it is hot, but the release can decrease as it cools. In this case, a cold peel would be recommended.

What’s important, is that you carefully qualify the products that you are working with so that you understand the performance characteristics, before you use these materials in production.

When an applique does not adhere properly, here are some remedies that you may try:  

  • Heat pressing is a function of time, temperature and pressure. First, check your heat press settings for time and temperature.  If these are set at the specified levels, then increase the pressure.  You may also need to test actual temperature of the platen with an IR temperature gun.



  • Unusually large appliques may require an increase of the heat pressing time.  This will give the hot melt adhesive more time to transition from a solid non-sticky mass to a liquid that will flow out onto the surface of the fabric. I like to compare this to grilling a steak. It takes more time to cook a thick steak than a hamburger. Generally, increasing the press temperature will not help.




  • Cool down time is important. After the adhesive flows into the texture of the garment, you must allow it time to solidify and mechanically grab onto or adhere to the garment.



ABOUT SEF: For more than 35 years, SEF has provided the screen printing and garment industries with high quality flex films and flock films. Manufacturing at SEF is totally integrated. The factory formulates, casts and adhesive coats its own polyurethane (PU) films. SEF even manufactures its own flock fibers. With a corporate commitment to a greener environment, all of its film and adhesive formulations are water based. This ensures that no solvents pollute the atmosphere. Its only emission is water vapor. Today, SEF is recognized as a leading producer of heat transfer films for used in the fabrication of heat press appliqués for textile decoration. Its ultra-thin polyurethane films and super soft flock films are easy to plotter cut and digitally print.

FOR TECHNICAL SUPPORT: SEF Americas provides a toll-free technical support service at 844-720-9601. NOTE:  If your call is not answered by a tech support person during normal business hours, 8am to 5pm EST (Eastern Standard Time), please leave a message and we will do our best to return your call within an hour.  Should you need to contact us after business hours, an alternate tech support number is 480-987-8028.  You can also get answers to your technical questions by emailing: techsupport@SEFamericas.com.

About this blog: SEF Americas Heat Transfer Blog is dedicated to providing technical information about flex and flock films for heat pressing appliques to textiles. SEF, a leader in flock materials and polyurethane films, serves the garment, sign and screen print industries. SEF brands include Tatoo, Classicprint, Clearflex, Fiberplus, Metalflex and Reflexcut.

For More Information About SEF Americas:


14476-201 Duval Place West
Jacksonville, FL 32218
904-423-0211 - Phone
904-423-0899 - Fax
844-720-9600 - Toll Free

© 2015 Jim Hingst


Wednesday, April 22, 2015

The Difference between FlexCut Sticky and FlexCut Sweet

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Both FlexCut Sticky and FlexCut Sweet are 100% polyurethane films. Other than that one similarity the two films are very different. Each product has its own unique performance properties. And these differences make one film a better choice for a specific application versus the other.  Still both films have their place in the product mix. And both have their reasons for being. 

The most obvious difference is that FlexCut Sticky has a sticky carrier or liner, whereas FlexCut Sweet has a non-adhesive liner. Why is that important? The sticky liner is great for cutting small letters and fine detail. What’s more, if you happen to goof up when weeding the matrix and pull up a piece that should have stayed down, you can replace the piece where it belongs.  You can’t do that with FlexCut Sweet.




Available in 33 colors FlexCut Sticky Maxx allows for cutting of fine detail.

Why, then, would you want to use FlexCut Sweet? Part of reason is that FlexCut Sweet is thinner, more elastic  and has a softer hand than FlexCut Sticky. That makes the film a better choice of larger graphics, such as numbers and big, block letters. With its non-sticky liner, you can also stack one graphic on top of another without the graphics sticking together.

If you are still confused about which film to use, just follow this simple guideline:

  • For small letters and graphics and fine detail,  use FlexCut Sticky.
  • For large  numbers and  big, block letters, use FlexCut Sweet.



To help you select the right film for the application, please refer to the HeatTransfer Films Product Application Chart.
                                                                  

About FlexCut Sticky 


FlexCut Sticky is a PVC free, water-based 100% polyurethane heat transfer film. It features a low tack sticky carrier, which allows plotter cutting of fine detail and easy weeding. FlexCut Sticky is suitable for decorating cotton, polyester and cotton/polyester blend fabrics.

FLEXCUT STICKY IS AVAILABLE IN 5 VERSIONS:

FlexCut Sticky Maxx

Available in 33 colors. Athletic Gold is the latest addition to the SEF color range.

FlexCut Sticky Nylon

Features a low temperature (240F) polyamide hot melt adhesive which adheres to nylon and coated fabrics. 

FlexCut Sticky SubliBlock (SBB)

Designed for sublimated polyester fabrics (sports jerseys). Includes an exclusive “SubliBlock” layer that prevents dye migration from discoloring heat transfer appliques.

FlexCut Sticky MetalFlex

Available in 7 popular shiny metallic colors. MetalFlex is comprised of 100% stretchable polyurethane and exhibits exceptional wash resistance and durability.

FlexCut Sticky GITD (Glow In The Dark)

FlexCut GITD will glow in the dark after exposure to daylight or artificial light.

About FlexCut Sweet


FlexCut Sweet approximates the look and feel of screen printing in a heat transfer flex film. Made of 100% polyurethane, FlexCut Sweet is very thin, soft and stretchable. FlexCut Sweet is suitable for decorating cotton, polyester and cotton/polyester blend fabrics. It is a popular choice for decorating athletic fabrics and team uniforms.

FLEXCUT SWEET IS AVAILABLE IN 3 VERSIONS:

FlexCut Sweet

Super soft FlexCut Sweet is available in 18 popular colors.

ReflexCut Sweet 

ReflexCut Sweet is a safety grade retroreflective polyurethane film utilizing micro glass bead technology.

FlexCut Sweet Puff



When exposed to the heat of a heat press, it inflates with air creating a 3D effect. Available in 6 colors.



ABOUT SEF: For more than 35 years, SEF has provided the screen printing and garment industries with high quality flex films and flock films. Manufacturing at SEF is totally integrated. The factory formulates, casts and adhesive coats its own polyurethane (PU) films. SEF even manufactures its own flock fibers. With a corporate commitment to a greener environment, all of its film and adhesive formulations are water based. This ensures that no solvents pollute the atmosphere. Its only emission is water vapor. Today, SEF is recognized as a leading producer of heat transfer films for used in the fabrication of heat press appliqués for textile decoration. Its ultra-thin polyurethane films and super soft flock films are easy to plotter cut and digitally print.


FOR TECHNICAL SUPPORT: SEF Americas provides a toll-free technical support service at 844-720-9601. NOTE:  If your call is not answered by a tech support person during normal business hours, 8am to 5pm EST (Eastern Standard Time), please leave a message and we will do our best to return your call within an hour.  Should you need to contact us after business hours, an alternate tech support number is 480-987-8028.  You can also get answers to your technical questions by emailing: techsupport@SEFamericas.com.

About this blog: SEF Americas Heat Transfer Blog is dedicated to providing technical information about flex and flock films for heat pressing appliques to textiles. SEF, a leader in flock materials and polyurethane films, serves the garment, sign and screen print industries. SEF brands include Tatoo, Classicprint, Clearflex, Fiberplus, Metalflex and Reflexcut.


For More Information About SEF Americas:


14476-201 Duval Place West
Jacksonville, FL 32218
904-423-0211 - Phone
904-423-0899 - Fax
844-720-9600 - Toll Free

© 2015 Jim Hingst

The Trouble with Shrinking Shirts

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Tips for Working with Heat Transfer Films


Should it be a surprise that cotton tee-shirts shrink?  Even us guys know that! Cotton garments shrink. 100% cotton can shrink as much as 10% to 12%. Especially if you simmer the clothes in hot water in your washer, and then bake it on high in the dryer until it’s bone dry.

Of course, we all know that there are right ways and wrong ways to wash and dry. It’s our customers that we have to worry about. When they abuse a tee-shirt and it shrinks, expect to hear the complaint that the heat transfer applique also shrunk and shriveled up with the shirt.






If the tee-shirt shrinks, expect the applique to shrink too!

So what can a shop owner do to avoid these complaints? Some thicker vinyl heat transfers will hold their shape a little better – but not much.  The problem with the thicker films is that they are as stiff and as uncomfortable  as a plastic placard. You might as well give the customer a sandwich board to walk around in.

The fact is that the whole heat transfer industry is developing thinner, softer and more stretchable films. If the fabric shrinks, the film will shrink with it and it will look wrinkled.

Probably the best solution to the problem is to buy pre-shrunk shirts. The shirts will cost a little more, but they are worth it. Or you could buy a cotton blend which will shrink less.



Of course, you could always pre-wash the shirts yourself.  This is not very practical because it is time-consuming. A better practice is to pre-press the shirt  for three to five seconds prior to heat pressing the applique also helps pre-shrink the shirt.




ABOUT SEF: For more than 35 years, SEF has provided the screen printing and garment industries with high quality flex films and flock films. Manufacturing at SEF is totally integrated. The factory formulates, casts and adhesive coats its own polyurethane (PU) films. SEF even manufactures its own flock fibers. With a corporate commitment to a greener environment, all of its film and adhesive formulations are water based. This ensures that no solvents pollute the atmosphere. Its only emission is water vapor. Today, SEF is recognized as a leading producer of heat transfer films for used in the fabrication of heat press appliqués for textile decoration. Its ultra-thin polyurethane films and super soft flock films are easy to plotter cut and digitally print.

FOR TECHNICAL SUPPORT: SEF Americas provides a toll-free technical support service at 844-720-9601. NOTE:  If your call is not answered by a tech support person during normal business hours, 8am to 5pm EST (Eastern Standard Time), please leave a message and we will do our best to return your call within an hour.  Should you need to contact us after business hours, an alternate tech support number is 480-987-8028.  You can also get answers to your technical questions by emailing: techsupport@SEFamericas.com.

About this blog: SEF Americas Heat Transfer Blog is dedicated to providing technical information about flex and flock films for heat pressing appliques to textiles. SEF, a leader in flock materials and polyurethane films, serves the garment, sign and screen print industries. SEF brands include Tatoo, Classicprint, Clearflex, Fiberplus, Metalflex and Reflexcut.

For More Information About SEF Americas:


14476-201 Duval Place West
Jacksonville, FL 32218
904-423-0211 - Phone
904-423-0899 - Fax
844-720-9600 - Toll Free

© 2015 Jim Hingst

Which Films Stick to Coated Fabrics?

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Just before the beginning of WWII, American chemists developed synthetic polyamides.  Polyamides are complex molecules called polymers, which are comprised of smaller “amide” monomers. In nature, these polyamide molecules occur as proteins in fibers, such as silk and wool. In the modern world, the best known polyamides are nylons.   Because of their strength, elasticity and abrasion resistance, polyamide fibers are used in manufacturing durable apparel, such as jackets, swimwear and other sports garments.

Often nylon textiles are coated to make the garment water-resistant.  In decorating these fabrics with heat transfer films, these coatings can also resist standard hot melt polyurethane adhesives. To adhere to coated fabrics, the SEF FlexCut Sticky Nylon (a polyurethane film for plotter cutting) and Tatoo Nylon (a printable polyurethane film) are coated with a special polyamide hot melt adhesive, which has an affinity for other polyamide materials. While you may have heard that opposites attract, when it comes to adhesion, “like” materials usually build stronger bonds.

Printing Tatoo Nylon


Tatoo Nylon is printable using solvent, ecosolvent or latex inkjet printers. Before laminating the applique with HotMask HM350, make sure that the print is thoroughly dry. Otherwise you could smudge the image.  While inks can dry in as little as fifteen minutes to a half an hour, some prints will take longer. High humidity and other ambient shop conditions could prolong the drying process.




To heat press FlexCut Sticky Nylon or Tatoo Nylon to a garment, set the temperature at 240 F (115 C).

After the printed Tatoo Nylon has dried, squeegee HM350 to the applique using good pressure. Remember that the adhesive on HM350 is a pressure sensitive and it takes pressure to promote adhesion. After laminating the transfer tape, allow 20 to 30 minutes before use.

To heat press FlexCut Sticky Nylon or Tatoo Nylon to a garment, set the temperature at 240 F (115 C). After pressing the applique for 17 seconds at medium/high pressure, remove the HM350, after a couple of seconds, while the garment is still warm.




After pressing the applique remove the HotMask, while the garment is still warm.

For more information on selecting the right heat transfer film for particular applications refer to the Heat Transfer Films Product Application Chart.



ABOUT SEF: For more than 35 years, SEF has provided the screen printing and garment industries with high quality flex films and flock films. Manufacturing at SEF is totally integrated. The factory formulates, casts and adhesive coats its own polyurethane (PU) films. SEF even manufactures its own flock fibers. With a corporate commitment to a greener environment, all of its film and adhesive formulations are water based. This ensures that no solvents pollute the atmosphere. Its only emission is water vapor. Today, SEF is recognized as a leading producer of heat transfer films for used in the fabrication of heat press appliqués for textile decoration. Its ultra-thin polyurethane films and super soft flock films are easy to plotter cut and digitally print.

FOR TECHNICAL SUPPORT: SEF Americas provides a toll-free technical support service at 844-720-9601. NOTE:  If your call is not answered by a tech support person during normal business hours, 8am to 5pm EST (Eastern Standard Time), please leave a message and we will do our best to return your call within an hour.  Should you need to contact us after business hours, an alternate tech support number is 480-987-8028.  You can also get answers to your technical questions by emailing: techsupport@SEFamericas.com.


About this blog: SEF Americas Heat Transfer Blog is dedicated to providing technical information about flex and flock films for heat pressing appliques to textiles. SEF, a leader in flock materials and polyurethane films, serves the garment, sign and screen print industries. SEF brands include Tatoo, Classicprint, Clearflex, Fiberplus, Metalflex and Reflexcut.

For More Information About SEF Americas:


14476-201 Duval Place West
Jacksonville, FL 32218
904-423-0211 - Phone
904-423-0899 - Fax
844-720-9600 - Toll Free

© 2015 Jim Hingst


Printing Tatoo with Seiko Fluorescent Inks

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In 2012, Seiko I Infotech Inc. (SIIT) introduced their new mild solvent fluorescent colors, designed for use with the Seiko's ColorPainter W-54S and 64S wide-format printers. These inks are compatible with the SEF Tatoo series of printable polyurethane heat transfer films. Tatoo appliques printed with the Seiko neon colors are perfect for garments worn in nightclubs, casinos, bowling alleys and amusement parks.





While the new Seiko neon inks are only available in Neon Yellow and Neon Pink, they are not just for spot colors.  By replacing the light cyan and light magenta inks with the neon inks, you can give conventional 4-color process printing an unconventional and exciting fluorescent effect.

Printing Tatoo appliques with the new neon colors will make even ordinary graphics exciting, even in the daylight. Under black lighting, the colors will glow with electric appeal.


ABOUT SEF: For more than 35 years, SEF has provided the screen printing and garment industries with high quality flex films and flock films. Manufacturing at SEF is totally integrated. The factory formulates, casts and adhesive coats its own polyurethane (PU) films. SEF even manufactures its own flock fibers. With a corporate commitment to a greener environment, all of its film and adhesive formulations are water based. This ensures that no solvents pollute the atmosphere. Its only emission is water vapor. Today, SEF is recognized as a leading producer of heat transfer films for used in the fabrication of heat press appliqués for textile decoration. Its ultra-thin polyurethane films and super soft flock films are easy to plotter cut and digitally print.

FOR TECHNICAL SUPPORT: SEF Americas provides a toll-free technical support service at 844-720-9601. NOTE:  If your call is not answered by a tech support person during normal business hours, 8am to 5pm EST (Eastern Standard Time), please leave a message and we will do our best to return your call within an hour.  Should you need to contact us after business hours, an alternate tech support number is 480-987-8028.  You can also get answers to your technical questions by emailing: techsupport@SEFamericas.com.

About this blog: SEF Americas Heat Transfer Blog is dedicated to providing technical information about flex and flock films for heat pressing appliques to textiles. SEF, a leader in flock materials and polyurethane films, serves the garment, sign and screen print industries. SEF brands include Tatoo, Classicprint, Clearflex, Fiberplus, Metalflex and Reflexcut.

For More Information About SEF Americas:


14476-201 Duval Place West
Jacksonville, FL 32218
904-423-0211 - Phone
904-423-0899 - Fax
844-720-9600 - Toll Free

© 2015 Jim Hingst